HDC SERIES
(Large to Ultra-Large Tonnage)
Cold Chamber Die Casting Machine
Clamping Force:
1000 to 8,800 tons
Fast Clamp Speed
High Repeatability
Energy Saving Servo-Hydraulic Drive Technology
Heavy Duty Machine Body/Frame
Advanced Control Technology
HDC SERIES
ONE-STOP CASTING SOLUTION
The HDC series cold chamber die casting machine ranges from 180 to 8,800 tons of clamping force. High-end processing performance as a result high-speed closed loop injection and heavy duty/fast closing clamping system. Designed to cover the needs of a wide-range of industries ranging from automotive, energy, logistics, aerospace, mechanical and more!
QUICK
CHECK
Injection Unit
Dual closed-loop real-time control
Drive Technology
Servo-Hydraulic
Clamp Force
180 - 850 tons
Shot Volume
0.8 - 380 kg
Clamp Type
5-Point Toggle
DISCOVER
HDC SERIES (Large to Ultra-Large Tonnage)
-
DUAL CLOSED-LOOP REAL-TIME CONTROL INJECTION SYSTEMDUAL CLOSED-LOOP REAL-TIME CONTROL INJECTION SYSTEM It is equipped with fast meter-in servo valve + fast meter-out servo valve + intensification meter-out servo valve to realize dual closedloop control of pressure and speed.
-
HIGH SYSTEM PRESSUREHIGH SYSTEM PRESSURE The pressure of the system can reach 190bar-210bar, the reaction speed of the whole machine is faster and the performance is better.
-
LARGE MATERIAL CYLINDER PISTONLARGE MATERIAL CYLINDER PISTON The exclusive rigid welding structure can reduce the friction resistance in the process of movement, reduce energy loss, effectively avoid the internal leakage caused by the pulling of the injection cylinder and prolong the service life of the seal.
-
MULTIPLE HYDRAULIC OIL FILTRATIONMULTIPLE HYDRAULIC OIL FILTRATION Equipped with oil suction filter, outlet high-pressure filter, bypass filter, core-pulling oil return filter, injection servo filter, etc., it can greatly improve the protection of hydraulic oil cleanliness and ensure the reliable work and service life of hydraulic components.
-
DETECTION AND CONTROL OF HYDRAULIC OILDETECTION AND CONTROL OF HYDRAULIC OIL Equipped with multiple oil temperature and oil level display and alarm, and equipped with automatic oil temperature preheating function and independent pump active water cooling system, oil temperature control is more reliable.
-
DESIGN OF INDEPENDENT OIL TANKDESIGN OF INDEPENDENT OIL TANK The independent oil tank structure and paint baking process are more favorable to the hydraulic system, and the oil change and maintenance are more convenient.
-
SUBSTATION MODESUBSTATION MODE The industry’s first to use the mode of substation mode (IO distributed), which is more stable and anti-interference; multiple CPU partitions are independently controlled and the circuit is simplified, making the signal transmission faster.
-
HIGH PERFORMANCE SERVO SYSTEMHIGH PERFORMANCE SERVO SYSTEM Adopting Haitian high performance servo system with remarkable energy saving and configured with efficient and stable oil cooling method.
-
UPGRADED TIE BAR MATERIALUPGRADED TIE BAR MATERIAL CL516, which is newly developed by Haitian Materials Research Institute, has higher strength and better toughness.
-
AUXILIARY TEMPLATEAUXILIARY TEMPLATE The mold surface of the movable and fixed plate is equipped with P20 mold steel (auxiliary template), whichcompletely solves the long-term problem of mold surface depression in the industry, and also improves the rigidity of the template.
-
HYDRAULIC PULLING RODHYDRAULIC PULLING ROD Hydraulic pulling rod is above the operation side; the installation position of the hydraulic pulling rod above the non-operation side is reserved for self-selection.
-
OVER STRESS PROTECTION MECHANISMOVER STRESS PROTECTION MECHANISM The special over stress protection mechanism is adopted for the head plate tie bar nut, which can effectively protect the pull rod and significantly prolong the service life in case of unbalanced force on the mold.
-
MOLD OPENING AND CLOSING CONTROLMOLD OPENING AND CLOSING CONTROL The large flow proportional valve is used to control mold opening and closing, making the mold opening and closing reaction faster and the position more accurate. At the same time, the clamping hydraulic safety valve is configured, making the clamping safety protection more reliable.
-
EJECTION STRUCTUREEJECTION STRUCTURE The ejection rod position is controlled by MTS magnetic scale+ limit switch , double configuration for convenient switching.
-
HIGH-STRENGTH BODYHIGH-STRENGTH BODY Exclusive use of I-beam or H-beam structure frame, and the overall annealing stress relief, good force, rigidity, good resistance to deformation.
-
MULTIPLE SECURITY FEATURESMULTIPLE SECURITY FEATURES It is equipped with safety module, front door safety grating, rear door electric eye, life safety lock, lock mode confirmation, machine hinge grating protection, multiple emergency stop switches, so that the operation safety is more guaranteed.
-
EXTENDED GUIDE SLEEVE STRUCTUREEXTENDED GUIDE SLEEVE STRUCTURE The extended guide sleeve structure of middle plate can ensure more smooth and reliable operation of middle plate.